【Product Introduction】

Titanium Shield Laser Cladding Additive Technology (Titanium Shield Laser CladdingUsing a high-energy laser beam as a heat source, customized titanium-based alloy powder is precisely fused onto the damaged area of ​​the spindle, forming a metallurgically bonded reinforcement layer, achieving...“Repair is upgrade”Its disruptive effect.

[Industry Pain Points]

Traditional repair techniques struggle to solve the spindle failure dilemma.

1. Increased wear and corrosion.Dust, high temperature, and corrosive gases cause rapid wear of the spindle surface material, resulting in decreased accuracy.

2. Limitations of the repair process.Traditional welding is prone to thermal stress deformation, and the coating is easy to peel off; thermal spraying has insufficient adhesion and cannot withstand heavy loads.

3. Downtime costs are high.Frequent replacements or returns for repairs cause production line shutdowns, resulting in indirect losses far exceeding the value of the components themselves.

4. Resource waste and environmental pressure.The scrapped spindle generates a large amount of metal solid waste, which runs counter to the concept of green manufacturing.

[Technological Advantages]

1. Ultra-high bonding strength

The instantaneous high temperature of the laser enables the cladding layer to achieve atomic-level metallurgical bonding with the substrate, with a bonding strength of over 95% of the raw material, completely avoiding the risk of peeling.

2. Zero-heat deformation repair

The ultra-fast heating/cooling characteristics control the heat-affected zone to the micron level, and the spindle deformation after repair is <0.05mm, so it can be directly installed and used.

3. Comprehensive performance upgrade

The custom titanium-based alloy layer can achieve a hardness of HRC60 or higher, improves wear resistance by 3-5 times, improves corrosion resistance by 10 times compared to the original 45# steel, and extends the service life to twice that of a new shaft.

4. Precise and efficient

The combination of 3D scanning and intelligent path planning technology enables millimeter-level precision repair, reducing the time per operation by 50% compared to traditional methods.

【Application Scenarios】

From "firefighting repairs" to "preventive remanufacturing"

1. Regeneration of damaged spindle

- Quickly restores dimensional accuracy and mechanical properties to address issues such as journal wear, keyway breakage, and thread failure.

2. Performance pre-enhancement

-Pre-apply titanium-based cladding layer during the new spindle manufacturing stage

3. Personalized customization

- Based on the operating conditions (such as high temperature and acidic environments), different alloy formulations (such as Ti+WC and Ti+SiC) are matched to achieve scenario-specific protection.