I. Industry Pain Points: Powder Equipment Wear Constrains Production Efficiency

Throughout the entire process of non-ferrous metal copper, nickel, aluminum, and zinc powder preparation, classification, and conveying, equipment chronically faces severe wear issues including high-pressure rolling, high-speed scouring, centrifugal impact, and repeated friction, easily causing shutdowns for maintenance, high operation and maintenance costs, and low production efficiency. Titan-Shield Technology focuses on industrial wear-resistant protection, providing customized, high-temperature-resistant, long-life anti-wear solutions for the non-ferrous metal industry, covering core equipment such as vertical mills, ball mills, classifiers, fans, pipelines, and flotation cells, helping enterprises achieve stable production, cost reduction, and efficiency improvement.

II. Preparation Equipment: Precise Process Matching by Temperature Zone and Wear

For powder preparation equipment, Titan-Shield Technology precisely matches processes according to temperature and wear intensity. Vertical mill cylinders and outlet pipes operate at 120-220°C. For areas ≤200°C, bonded wear-resistant alumina ceramics are used; for high-temperature areas, single-hole welded ceramics are used, with thicknesses of 3-30mm selected as needed, efficiently resisting abrasive wear. For ball mill cylinders, liners, and partition plates, bonded wear-resistant alumina ceramics are primarily used, with wear-resistant ceramic coating + hexagonal mesh applied to localized light-wear areas to improve durability and construction flexibility.

III. Classification and Flotation: Adapting to Operating Conditions for Uniform Wear Resistance

Classification and flotation equipment adopt adaptable anti-wear treatment. The inner walls of cyclone classifiers and three-separation classifiers are lined with bonded wear-resistant alumina ceramics, with ceramic coating composite processes used in light-wear areas, providing uniform wear resistance without material blockage or adhesion, ensuring classification accuracy. Flotation cell inner walls primarily use bonded ceramic processes, combined with room-temperature ceramic coating and silicon carbide particles, offering scouring resistance and corrosion resistance, adapting to room-temperature medium-to-low wear conditions.

IV. Conveying Systems: Balancing Dynamic Balance and High-Temperature Wear Resistance

Conveying system wear protection balances dynamic balance and high-temperature resistance requirements. For circulating fan impellers at ≤200°C, 1.5mm specialized ultra-thin bonded ceramics are used, with inlay ceramic processes applied in high-temperature sections. Static components such as fan volutes and conveying pipelines are uniformly lined with bonded wear-resistant alumina ceramics, effectively resisting gas-solid two-phase flow scouring, reducing equipment wear and shutdown risks.

V. Technical Advantages: Customized Solutions + Full-Process Control

Titan-Shield Technology adheres to "one solution per equipment, one process per operating condition." It possesses mature technologies including bonded ceramics, welded ceramics, and ceramic coating composites, with services covering a wide temperature range from room temperature to 220°C, adapting to various scenarios involving static and dynamic components and strong or weak wear. From material selection and thickness customization to construction acceptance, standardized control is implemented throughout the entire process, making protection more precise and reliable.