I. Project Overview
China Resources Cement Huizhou is a core building materials production enterprise in the region, with its production lines operating continuously under high loads throughout the year. This retrofit targets the vertical mill classifier equipment at the plant, which is a critical core device for powder classification in cement production. During equipment operation, high-speed airflow carrying hard materials continuously scours the core components including the housing, guide vanes, and rotor, subjecting them to harsh conditions of high dust concentration, intense scouring, and continuous operation. Traditional wear-resistant processes suffer from issues such as easy detachment, poor wear resistance, and short service life. The rapid wear rate of the equipment requires frequent shutdowns for maintenance and spare parts replacement, which not only significantly increases operation and maintenance costs but also severely impacts production line continuity and powder classification accuracy, constraining production efficiency and product stability. To address these on-site pain points, Titan-Shield Technology has developed a customized magnetic ceramic anti-wear retrofit solution, replacing traditional wear-resistant processes to fundamentally solve the equipment wear problem.
II. Construction Site Work
The magnetic ceramic material is made of high-purity ferrite ceramic, which inherently possesses excellent wear resistance and impact resistance, providing outstanding basic protection. At the same time, leveraging its unique strong magnetic adsorption properties, it can be directly attached and fixed onto various metal equipment surfaces without the need for complex construction processes such as traditional welding or adhesive bonding. During equipment operation, iron powder and iron filings contained in the material are firmly attracted by magnetic force to the ceramic protective layer surface, automatically forming a stable and dense wear-resistant protective shield that effectively buffers high-frequency impacts from materials, resists high-speed scouring and dust corrosion, and fundamentally reduces the wear rate of critical equipment components.
