Metal Alumina Ceramic Composite Pipe

Metal Alumina Ceramic Composite Pipe

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Technical Background

In high-wear industrial scenarios such as cement, mining, thermal power, metallurgy and chemical industries, conveying pipelines are continuously subjected to severe scouring by sharp media including mineral sand, coal powder and furnace slag. Even with thickened steel plates or surfacing treatment, traditional metal pipelines still suffer from abrasion perforation, frequent replacement and repeated shutdown maintenance. The resulting leakage risks, reduced production efficiency and soaring maintenance costs have become invisible cost killers that restrict stable industrial production.

Tidun Solution

Adopting high-purity alumina ceramics combined with professional standardized construction, Tidun builds an ultra-wear-resistant pipeline system for harsh industrial working conditions.

Tidun Wear-Resistant Ceramic Pipeline Construction Service

With 95% high-purity alumina ceramic as the core material and adopting modular on-site construction technology, we equip industrial pipelines with a high-strength "ceramic armor". The system achieves 10 times longer service life, zero leakage risk and maintenance-free operation, helping enterprises reduce operating costs and improve production efficiency.

Core Advantages

Dual innovation of materials and craftsmanship redefines industrial wear-resistance standards.

1. Alumina Ceramic Performance Parameters

Performance Item
Technical Indicators
Industry Comparison
Alumina Purity
≥95%
Far superior to ordinary ceramics (80%-90%)
Rockwell Hardness (HRA)
85-90
More than 3 times harder than high-chromium steel
Density
3.6-3.9 g/cm³
Lightweight design, reducing pipeline load
Compressive Strength
≥850 MPa
Excellent impact resistance
Wear Resistance
0.1g (ASTM G65 Standard Test)
20 times that of manganese steel and 50 times that of rubber
Temperature Resistance
-50℃ ~ 600℃
Excellent thermal shock resistance, no cracking risk
Corrosion Resistance
Acid and alkali resistant
Adaptable to pH 3-11 corrosive environments such as desulfurization and chemical working conditions

2. Modular On-Site Construction Process

Efficient and precise construction, shortening the project cycle by 50%
Step 1: Substrate Preprocessing
Polishing and sandblasting technologies are adopted to completely remove rust and oil stains on the inner wall of the pipeline, reaching Sa 2.5 surface roughness standard, so as to ensure high bonding strength between ceramics and metal substrate.
Step 2: Customization and Installation of Ceramic Sheets
Precise Surveying & Mapping: 3D laser scanning is used to measure pipeline dimensions, and customized arc ceramic sheets (specification: 10×10×3mm to 50×50×10mm) are adopted to adapt to complex structures such as elbows and reducers.
High-Strength Bonding: Modified epoxy resin adhesive (temperature resistance up to 200℃) and professional tooling fixtures are applied to achieve seamless splicing of ceramic sheets with a dislocation error less than 0.5mm.
Step 3: Curing and Strengthening Treatment
Stepwise Curing: 24-hour normal-temperature curing plus 4-hour heat treatment at 80℃, with the final bonding strength reaching ≥15MPa.
Surface Sealing Treatment: Nano-silane penetrating agent is sprayed to fill ceramic micropores, realizing anti-seepage and anti-corrosion protection.
Step 4: Quality Inspection and Acceptance
Non-Destructive Testing: Endoscope inspection for ceramic coverage rate and ultrasonic testing for bonding layer uniformity.
Simulation Test: Ball passing test ensures smooth inner wall without blockage; wind tunnel test verifies stable aerodynamic performance.

Application Scenarios

Mining Industry: Tailings conveying pipes and cyclone feed pipes, resisting impact and scouring of quartz sand and iron ore.
Thermal Power Industry: Coal powder conveying pipes and ash removal pipelines, effectively resisting fly ash abrasion and extending service life by 8 times.
Metallurgical Industry: Blast furnace coal injection pipes and sintering dust removal pipes, resistant to high-temperature oxidation and particle scouring.
Chemical Industry: Acid-base medium conveying pipes and slurry circulation pipes, with excellent anti-corrosion and anti-scaling performance.



Product Description
Welding and polymer composite processes are applied to integrate engineering ceramics with metal substrates for the fabrication of composite lined pipes.
Type
Welding + Bonding Type
Brand
Taidun Brand
Code
9